Applications / Recycling & Circular Economy

Mechanical Recycling

Recovering and reprocessing plastic waste into reusable raw materials through integrated mechanical recycling technologies.

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Recover · Reprocess · Reuse

Giving Plastic Materials a New Life

Mechanical recycling plays an important role in returning plastic waste into productive use by recovering, preparing and reprocessing suitable materials into reusable raw materials.

Ant Spirits supports mechanical recycling applications for both Post-Industrial Recycling (PIR) and Post-Consumer Recycling (PCR).

We work with customers and our technology partners to develop processing solutions according to the waste stream, contamination level, required capacity and desired recycled-material quality.

Materials & Applications

Different Materials. Different Recycling Requirements.

Different plastic waste streams require different preparation and processing strategies.

PET

Bottles and PET waste streams

HDPE

Bottles, containers and rigid products

LDPE

Films and flexible materials

PP

Rigid, film and industrial waste

PVC

Selected recyclable PVC streams

Rigid Plastics

Industrial and consumer plastic products

Films & Flexibles

Flexible packaging and film waste

Recycled Flakes

Prepared material for further reprocessing

Recycling Process

From Plastic Waste to Reusable Material

A mechanical recycling process may incorporate several interconnected stages depending on the condition of the incoming material and the required recycled product.

01

Sorting & Separation

Waste materials are separated according to polymer type, material characteristics and contamination.

02

Shredding & Granulation

Plastic waste is reduced into a more manageable and consistent particle size for further processing.

03

Washing & Cleaning

Contaminants and unwanted materials are removed where required before subsequent processing.

04

Extrusion & Reprocessing

Prepared material is melted and reprocessed to create a more consistent recycled polymer.

05

Degassing & Deodorization

Moisture, gases, volatile components and unwanted odours can be addressed during processing where required.

06

Pelletizing

Processed polymer can be converted into recycled pellets for handling, storage and downstream manufacturing.

Recycling Streams

PIR & PCR Recycling

PIR

Post-Industrial Recycling

Production scrap, off-specification products, edge trims and other industrial plastic waste can potentially be recovered and returned to productive use rather than being discarded.

PCR

Post-Consumer Recycling

Post-consumer waste can present greater processing challenges because material composition and contamination may vary significantly. The recycling process therefore needs to be selected according to the incoming waste and required recycled-material quality.

Ant Spirits Approach

More Than a Recycling Machine

Successful recycling requires the individual process stages to work together. Ant Spirits approaches mechanical recycling from the perspective of the complete material flow, helping customers evaluate how material preparation, extrusion, degassing, filtration, compounding and pelletizing can be combined according to their application.

The right recycling solution starts with understanding the material.

Let's Discuss Your Application

Have a Plastic Recycling Project?

Tell us about your material, current form, contamination, required capacity and desired final product.

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